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CVP2000-1
The CVP2000-1 Ultra-compact Intrinsically Safe Valve Positioner is a versatile intelligent control device built for industrial automation integrators, process engineering teams, and facility managers seeking reliable valve control across both general industrial and hazardous intrinsically safe environments. Available in both non-explosion-proof and intrinsically safe (Ex ia) configurations, this positioner combines TÜV SIL2 safety certification with an ultra-miniature footprint (186×94×100mm, 2.1kg), delivering enterprise-grade performance in the smallest form factor for its class. Supporting APL, HART, and FF communication protocols, it integrates seamlessly with modern industrial automation systems, while its -40°C rated OLED display, piezo-driven low-air-consumption technology, and advanced predictive maintenance features deliver cost-effective, reliable operation across diverse industrial settings. Designed for precise control valve opening regulation, it redefines flexibility for intrinsically safe valve positioners for industrial automation, with a modular design for simplified installation and maintenance.
Unlike single-purpose valve positioners, this model offers both non-explosion-proof and intrinsically safe (Ex ia IIC T4-T6 Ga) versions, with TÜV SIL2 certification for both configurations. This flexibility allows a single device platform to be deployed across general plant floors and gas-hazardous intrinsically safe zones, streamlining inventory and training for industrial teams.
At just 186×94×100mm and 2.1kg, this ultra-compact intelligent valve positioner is engineered for the most space-restricted industrial installations. Its modular, lightweight design minimizes panel space requirements, reduces mounting hardware needs, and cuts installation time and labor costs for both new builds and retrofit projects.
Powered by advanced piezo technology, the positioner delivers a steady state air consumption of less than 0.024Nm³/h, drastically reducing compressed air usage – one of the largest recurring costs for industrial automation systems. This efficiency cuts long-term operating expenses while maintaining fast, responsive valve actuation with high inlet and exhaust flow rates.
Equipped with a -40°C rated OLED display with 0°/180° rotation options, the device delivers full local control and monitoring even in extreme cold industrial environments. Its built-in predictive maintenance capabilities, enabled via APL communication, provide real-time diagnostic data to reduce unplanned downtime and extend equipment service life.
Parameter | Detailed Specification |
Actuation mode | Single acting / Double acting compatible |
Stroke compatibility | Linear actuators: 10mm to 130mm; Rotary actuators: 30° to 100° |
Supply air pressure range | 0.14MPa to 0.7MPa |
Air quality standard | ISO 8573-1 compliant; Oil content Class III; Solid particulate Class III; Dew point 10°C below minimum operating temperature |
Steady state air consumption | <0.024Nm³/h |
Rated inlet flow (0.5MPa) | ≥7.8Nm³/h |
Rated exhaust flow (0.5MPa) | ≥14.4Nm³/h |
Input signal range | 4mA to 20mA |
Minimum supply current | ≥3.5mA |
Load voltage (20mA) | ≤8VDC (non-HART); ≤10.5VDC (HART enabled) |
Loop impedance (20mA) | ≤400Ω (non-HART); ≤525Ω (HART enabled) |
Action direction | Forward / Reverse configurable |
Adjustable deadband | 0.1% to 10% |
Control accuracy | ±0.5% full scale |
Maximum hysteresis | ≤0.5% full scale |
Communication options | Optional HART, native APL & FF support |
Display | OLED, 0°/180° mountable |
EMC standard | IEC61000 (GB/T 17626) compliant |
Insulation rating | 1000VAC |
Ingress protection | IP66 |
Temperature drift coefficient | <0.015%/°C |
This industrial automation valve positioner is designed for precise control valve opening regulation, with widespread deployment across both non-hazardous and intrinsically safe industrial zones. Key sectors include upstream and midstream oil and gas, pharmaceutical manufacturing, biotechnology production, fine chemical processing, metallurgy, thermal and renewable power generation, steel production, advanced new materials manufacturing, and green energy projects. It is optimized for applications where space efficiency, intrinsic safety, and low operational cost are top priorities, from small-scale process skids to large-scale plant-wide automation systems.
The CVP2000-1’s ultra-compact modular design enables fast mounting to nearly all linear and rotary valve actuators, with minimal panel space required. Its lightweight 2.1kg form factor eliminates the need for heavy mounting brackets, reducing installation labor and material costs for both new installations and legacy system retrofits. Clearly labeled pneumatic and electrical connections simplify commissioning, with no specialized training required.
The high-contrast OLED display provides full local configuration, real-time status monitoring, and diagnostic access, even in -40°C extreme temperatures, with 0°/180° rotation for flexible mounting in any orientation. The device offers fully configurable forward and reverse action, with adjustable deadband to suit specific process requirements, delivering consistent ±0.5% control accuracy and minimal hysteresis across all operating conditions.
Engineered for maximum uptime, the positioner’s modular architecture allows for quick component replacement without removing the device from the valve actuator. Its advanced predictive maintenance features deliver real-time performance data via APL communication, enabling proactive maintenance scheduling, reducing unplanned shutdowns, and lowering total cost of ownership over the device’s service life.
